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Standard for Welding Inspector / Welding Engineer



WB-001  - EN 1090 & ISO 3834  -  Code Books

BS EN 1090-1 - 2009+A1-2011

BS EN 1090-2 2018

ISO 3834-1-2021

ISO 3834-2-2021

ISO 3834-3-2021

ISO 3834-4-2021

ISO 3834-5-2021


WB-002 - EWF/IIW Diploma – Design and Construction / EWF/IIW Diploma – Fabrication and Application

TWI - IWE DAC2 course notes

TWI - IWE FAA2 Course Notes

TWI - IWE MAB2 course notes

TWI - IWE WPE2 course notes


WB-006 ~ WB-009 - IWE 2018

IWE 2018 – Module 1

IWE 2018 – Module 2

IWE 2018 – Module 3

IWE 2018 – Module 4


WB-010 EN-ISO Welding Procedure  -  Code Books

ISO 15607 2019

ISO 15608 2013

ISO 15609-1 2019

ISO 15610 2003

ISO 15611 2019

ISO 15612 2018

ISO 15613 2004

ISO 15614-1 2017

EN 1011-2_2001

EN 1011-3 2003

ISO 2553 2019

ISO 4063 - 2009

ISO 6947 2011

ISO 14175 2014

ISO TR 17671-1-2

ISO 17659 2005

ISO-9692-1 2013

ISO-9692-2 1998

ISO-9692-3 2002

ISO 9606-1 2017

ISO 14732 2013


WB-011 - EN-ISO Inspection  -  Code Books

ISO 9712 2014+A1

ISO 17637-2016

ISO 148-1 2016

ISO 4136 2012

ISO 5173 2009

ISO 5817 2023

ISO 6520-1 2007

ISO 9015 2011

ISO 9017 (2017)

ISO 13920-2023

ISO 17636-1 2013

ISO 17636-2 2022

ISO 17639

ISO 17640 2018


WB-013 - EN-ISO Reference  -  Code Books

ISO 636 2017

ISO 2560 2009

ISO 14171 2010

ISO 14341

ISO 14343-2009

ISO 17632 2006

ISO 17633 2006

ISO 20173 2009

ISO TR 18491-2015



Preheat calculation



 [1] Heat Input - Welding process denoted number 111, 121, 126, … according to BS EN ISO 4063:2010 shall be applied k-factor (EN 1011-1). AWS/ASME - welding processes will multiple constant k-factor (k=1).
[2] Preheat - Preheat determination based on base material CET and according to Annex C of EN 1011-2:2001 (See C.3.2.1).
[3] Cooling time t8/5 - calculation of cooling time t800/500 according to Annex D of EN 1011-2:2001 (See D.6).
[4] Input your data into the YELOW cell.

--> Download free at here.



Other template and format for CET, HD and thickness: 







QW-405.2 welding positions - ASME IX 2019

 In ASME IX 2019 deleted supplementary essential variables “QW-405.2 welding positions” which given SMAW, FCAW, GMAW, PAW.

See SUMMARY OF CHANGES in this code book.

A qualification in any position qualifies the procedure for all positions
Also see QW-203.

A qualified in pipe also qualify for plate and vice versa. You may combine these WPSs in new procedure, also see QW-200.4

FCAW electrode desgination - ISO 17632

 

Source: SFI/IWE 1.08:2018 - Table 3

11 steps to prepare a hydrotest package



🧪 Hydrostatic Test Package Preparation Guide

Inspection Point in ITP – QA/QC Controlled Document


🔧 General Requirements

Hydrostatic testing is an essential inspection activity listed in the Inspection and Test Plan (ITP). Before performing a hydrotest, the following conditions must be fulfilled:

  • The hydrotest procedure has been approved by the client and/or consultant.

  • All welding activities within the test boundary must be completed and inspected by all parties.

  • Non-Destructive Testing (NDT) must be performed according to the project specification, with acceptable results.

  • All relevant documentation must be collected for inclusion in the test package.


📦 11 Steps to Prepare a Hydrotest Package

1. Cover Page

  • Include project name, client, contractor, system name, line class, and test type.

  • A sample form can be customized to suit your project format.


2. Content Sheet

  • Provides a summary index of documents included.

  • Pre-fill standard information (e.g., project name, test type) in templates to save time.

  • Forms may be typed or handwritten at the site, depending on project practice.


3. Pre-Test Checklist

  • Conduct this jointly with the client before pressurization.

  • Items include valve positions, flange bolt checks, blinds installed, supports in place, etc.


4. Line List

  • Include spool numbers, line numbers, service description, test pressure, and length.

  • Inspector must check and sign each spool on the drawing.

  • Use only approved drawings to prepare the test list.


5. Line Check

  • Verify all piping spools are installed per the approved drawings.

  • Mark or highlight test spools on isometric drawings and P&IDs.

  • Confirm valve direction, check valve orientation, and isolate components not to be tested.

  • Submit flagged drawings for client verification and signature.


6. Welding Data

  • Include welding summary logs (WPS/PQR/WPQ) and NDT reports (RT, MT, PT, etc.).

  • All visual and dimensional inspections should be satisfactory before pressure testing.


7. Material Traceability

  • Ensure all materials and spools are traceable.

  • Maintain MTCs and spool traceability records as part of the QA requirement.


8. Pressure Test Certificate

  • Record actual test pressure, date/time, duration, and hold period.

  • Use calibrated pressure gauges (within 6 months).

  • Install two gauges: one at the highest point and one at a visible point for monitoring.

  • Gauge range must be 1.5 to 4.0 times the test pressure per applicable code.


9. Pressure Chart Recorder (if required)

  • Attach the pressure chart to the package for test record verification.

  • Record should reflect start/hold/end time and pressure trend.


10. Temperature Record (Optional)

  • Record ambient temperature or water temperature during testing.

  • Useful for justifying pressure drops due to temperature changes.


11. Punch List

  • Include any outstanding work or comments found during pre-test or testing.

  • If no issues are found, create a "no comment" punch list endorsed by the client.


📤 Test Package Submission

Submit the complete hydrotest dossier to the client or third party for review and approval. The typical contents include:

  • ✅ Cover page

  • ✅ Hydrotest instruction or method statement

  • ✅ Pre-test checklist / Line check record

  • ✅ Line list

  • ✅ Marked P&ID and Isometric drawings (highlight test area)

  • ✅ Material traceability records

  • ✅ Welding summary and NDT reports

  • ✅ Pressure test certificate

  • ✅ Calibration certificates (pressure gauge, chart recorder, thermometer, etc.)

  • ✅ Photos of gauge reading at start/end of test (if required)

  • ✅ Final punch list (with or without comments)

💡 All documents should be scanned and compiled into a single PDF file for submission.



ASM Handbook Set



ASM Handbook Set (33 Volumes + Index) 

  

Volume 1: Properties and Selection: Irons, Steels, and High-Performance Alloys 

Volume 2: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials 

Volume 3: Alloy Phase Diagrams 

Volume 4: Heat Treating 

Volume 4A: Steel Heat Treating Fundamentals and Processes 

Volume 4B: Heat Treating Technologies (shipping October 2014) 

Volume 4C: Induction Heating and Heat Treating 

Volume 4D: Heat Treating Irons & Steels (shipping October 2014) 

Volume 5: Surface Engineering 

Volume 5A: Thermal Spray Technology 

Volume 6: Welding, Brazing and Soldering 

Volume 6A: Welding Fundamentals and Processes 

Volume 7: Powder Metal Technologies and Applications 

Volume 8: Mechanical Testing and Evaluation 

Volume 9: Metallography and Microstructures 

Volume 10: Materials Characterization 

Volume 11: Failure Analysis and Prevention 

Volume 12: Fractography 

Volume 13A: Corrosion: Fundamentals, Testing, and Protection 

Volume 13B: Corrosion: Materials 

Volume 13C: Corrosion: Environments and Industries 

Volume 14A: Metalworking: Bulk Forming 

Volume 14B: Metalworking: Sheet Forming 

Volume 15: Casting 

Volume 16: Machining 

Volume 17: Nondestructive Evaluation and Quality Control 

Volume 18: Friction, Lubrication, and Wear Technology 

Volume 19: Fatigue and Fracture 

Volume 20: Materials Selection and Design 

Volume 21: Composites 

Volume 22A: Fundamentals of Modeling for Metals Processing 

Volume 22B: Metals Process Simulation 

Volume 23: Materials for Medical Devices 

Comprehensive Index to ASM Handbooks, Third Edition 

 

Format: Hardbound, 33 Volume Set + Index 

 

Publisher: ASM International 

Published: 2014


Order at https://www.asminternational.org/books-handbooks/ 

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