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ASM Handbook Set

ASM Handbook Set (33 Volumes + Index)

Volume 1: Properties and Selection: Irons, Steels, and High-Performance Alloys

Volume 2: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials

Volume 3: Alloy Phase Diagrams

Volume 4: Heat Treating

Volume 4A: Steel Heat Treating Fundamentals and Processes

Volume 4B: Heat Treating Technologies (shipping October 2014)

Volume 4C: Induction Heating and Heat Treating

Volume 4D: Heat Treating Irons & Steels (shipping October 2014)

Volume 5: Surface Engineering

Volume 5A: Thermal Spray Technology

Volume 6: Welding, Brazing and Soldering

Volume 6A: Welding Fundamentals and Processes

Volume 7: Powder Metal Technologies and Applications

Volume 8: Mechanical Testing and Evaluation

Volume 9: Metallography and Microstructures

Volume 10: Materials Characterization

Volume 11: Failure Analysis and Prevention

Volume 12: Fractography

Volume 13A: Corrosion: Fundamentals, Testing, and Protection

Volume 13B: Corrosion: Materials

Volume 13C: Corrosion: Environments and Industries

Volume 14A: Metalworking: Bulk Forming

Volume 14B: Metalworking: Sheet Forming

Volume 15: Casting

Volume 16: Machining

Volume 17: Nondestructive Evaluation and Quality Control

Volume 18: Friction, Lubrication, and Wear Technology

Volume 19: Fatigue and Fracture

Volume 20: Materials Selection and Design

Volume 21: Composites

Volume 22A: Fundamentals of Modeling for Metals Processing

Volume 22B: Metals Process Simulation

Volume 23: Materials for Medical Devices

Comprehensive Index to ASM Handbooks, Third Edition

Format: Hardbound, 33 Volume Set + Index

Publisher: ASM International

Published: 2014

Order at https://www.asminternational.org/books-handbooks/

Skid fabrication - inspection documents for QC

Following the topic, we would like to share you the quality document for small skid.

Inspection check list

Procedures and inspection should prepare and included in your hand, NDE procedure, NDE map, welding map and NDE plan also prepared.

You should make a content of procedures for control, type of inspection report, below is sample list of procedure.

Document control

Too many drawings/ document per each skid, so it should carefully update with latest revision,
Line list should be updated and control the piping spool number, all spools to be identified in the test package later.
Shop drawing, document submission to be documented revision number, date of submission, date of return, and approval code, etc.

Inspection report

To control and monitor all inspection reports, the assigned coding number should generate before starting issue.

Welding summary

For structural steel
For piping

Material receiving inspection

MRIR for piping, bolting, gasket, fitting
MRIR for consumable
MRIR for structural steel
MRIR for electric & instrument
Material traceability

Visual inspection

For piping
For structure

Dimensional inspection

Base frame - structure.
Piping spool, loose items.
Tie-in point report.

NDE Reports

MT/PT reports
RT/UT reports
Hardness test, ferrite test (if any)

Coating inspection report

Blasting and painting inspection report
Pickling and passivation report
Holiday test, salt test, dust test, pull of test (if any)

Testing reportHydrotest & Pneumatic test

See hydrotest & pneumatic test procedure, prepare the test package, and update the test package.

Factory acceptance test

Tie-in point report.

Bolt tightening report.

Leak test for instrument air.

Leak test for pipe system.

Function test for valve, equipment.

Packing report

Important do not miss during inspection: to check all the packing list, listed out all items installed or mounting on skids, spare part items, loose items, location of packing items, protection, preservation, etc.

Record all packing and photos evident should be kept.

To make sure all package had been checked and verified by all parties, and signed off in the packing list before moving next stage of the issue "IRN - Inspection Release Note".

Inspection release note

The IRN will be issued by Client or their representative inspector will issue it because the inspection point is Hold Point.

This is an evident document for payment and confirmation that had been inspection before shipping.

Final Manufacturer data book

Collect all procedure, instruction used for fabrication and inspection record to the final MDR.
MDR Index / content will be confirmed with Client before making.
Construction drawings will be made an as-built for reviewing and approval.
All outstanding work list should close out or update in the master list for further actions.
Guide to make a sample MDR.

Storage and submission

Retention of document shall follow your quality system, such 3 years or 5 years.
Document submit eight hard copy or soft copy or both to your client.
Do not submit via email with many files attached in the email, it should combine into a “.ZIP” folder, not compressed “.RAR” file.
Submission should use a secured platform such Google One, SharePoint, WeTransfer.

ASME Interpretation - xem các giải thích từ ASME

Link hướng dẫn bạn kiểm tra các giải thích từ Quy chuẩn/ yêu cầu của ASME.
--> https://cstools.asme.org/Interpretation/SearchInterpretation.cfm.
Đa số anh em tìm kiếm các giải thích cho các Quy chuẩn như ASME IX, ASME VIII ,...
Ví dụ, bạn cần hiểu về QW-200.4 trong ASME IX thì tìm đúng code và mở giải thich để in file pdf:
___Chọn Quy chuẩn tại ["Standard Designation": BPV Section IX"] > "Search" để chọn tất cả > "Ctrl + F" để tìm các giải thích phù hợp > xem kết quả QW-200.4 - Material Combination.
Còn rất nhiều các giải thích khác, bạn tự tìm nhé! Kể cả ASME B31.1/31.3, ...

Setting parameters for MIG / MAG processes

(IWE 1.08-1 - Figure 29: Welding voltage and welding current for different shielding gases)

Above photo is an example to determine welding parameter with variant shielding gas.

Example 1: 145A, 22V, 100% CO2

Example 2: 190A, 24V, 100% CO2

Example 1: 250A, 28V, 100% CO2

You are so referred to other shielding gas and variant welding parameter in IWE handbook -Module 1.08-1:2018 edition.

A golden weld

Welder assigned for this joint is a very important criteria. He have to be highly skilled as the NDT requirements for this joint is normally higher than that of other joints.

My experience, the golden joints are subjected to RT, UT, MPI & hardness test. It depends on the standard being followed and the client requirements.

Golden weld joint is that joint in which the new piping is connected to the existing piping. Hence this joint cannot be hydrostatically tested. So it has to be ensured that it should be defect free as per the standard (eg: ASME B31.3 Section 345.2.3).

Heat input calculation

Definitions, EN 1011-1 or CEN/TR 1459

Heat input, energy introduced into the weld region during welding per unit length, also see AWS A3.0

Heat input. The energy applied to the workpiece during welding.

Heat input rate. The heat input per unit length of weld.

The heat input during welding can be viewed as a main influencing factor on the
properties of ferritic and ferritic-austenitic stainless steel welds in particular. This
influences the time/temperature cycle occurring during welding.

EN 1011-1 2009, Section 8.7
Thermal efficiency factor k are in accordance with Table 1 of EN 1011-1 : 2009.

ASME IX 2017
What is the difference between arc energy and heat input?
Arc energy is the energy supplied by the welding arc to the workpiece before the efficiency of the process is considered.

BS EN ISO 15614-1 : 2017
Welding qualification for all positions, see Section 8.4.2 and topic , Welding position requirement in BS EN ISO 15614-1.
Heat input determination and range of qualification, see Section 8.4.7.

ASME Section IX 2019
QW-405.2 positions, vertical position qualification were deleted in latest revision for welding process SMAW, GTAW, FCAW/FCAW and PAW.
Heat input determination and range of qualification, see QW-409.1

Interpretation
ASME IX: Heat Input Variables, recorded no. BPV IX-19-16 36.

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